What You Need to Know
Knowing the composition of process streams remain one of the most important aspects in any operation. Realtime information enables predictive process control or at least shorten response time to variations in elemental composition. To truly operate a process efficiently and consistently, you need to know what you need to know, in realtime. The SABIA X1-LiNX PGNA cross belt analyser is the most innovative machine on the market, with the best nucleonics, the smallest source and the lightest shielding. All of this combined into a package that is very price competitive. With the most experienced team in the PGNA cross belt analyser industry, SABIA can provide the best solution for any operations’ specific needs.
SABIA X1-LiNX BEST PGNA ANALYSER
SABIA Inc’s X1-LiNX maintains the most modern technology for the best PGNA analyser performance. —FPGA, or Field Programmable Gate Array Technology. Used by the United States military in drones, this new technology has enabled us to design an analyser that is like no other.
SABIA’s developments in algorithms and nucleonics allow a much better signal to noise ratio. This translates to better repeatability and accuracy than we have ever been able to provide. And, because the machine is much more stable, you have more flexibility in how you use it.
Our new technology allows us to integrate all electronics on-board the analyser, eliminating the need for a separate climate controlled cabinet. The integrated electronics provides the advantage of a simple hook up with only a power cable and an Ethernet cable. There is no need for expensive cables and conduit. Military hardened hardware allows operation in any temperature extreme.
The great news is that unlike any other analyser on the market, there are no consumable parts; in fact, there are only three parts that are field replaceable. SABIA can remotely identify anything that is in need of adjustment or replacement, so our field engineer will always have the correct part on hand. Replacement only takes 5 minutes, and needs only a screwdriver!
Our on-board database captures all the data all the time. If you want to look at historical data for an element that you have not tracked in the past, you can pull it up immediately. SABIA offers a full suite of applications software to include Raw Mix and Pile Building applications at very reasonable costs. All software is adaptable to meet your specific needs. SABIA’s new customisable user interface allows each user to choose exactly what to view on the screen. In addition, the user has the flexibility of viewing the data to any computer, tablet or smart phone. With better performance, better value and a better customer experience, SABIA’s X1-LiNX will provide you with the latest in PGNAA technology.
SABIA X1-XP SLURRY ANALYSER
SABIA Slurry Analyser fits right on the pipe with no multiplexer needed. Sabia X1-XP Slurry Analyser can provide analysis of the full slurry stream in near real time.
SABIA Slurry Analyser Explained
SABIA’s family of PGNA nuclear elemental analysers includes not only the impressive performance of belt analysers for cement and coal but also a remarkable line of analysers that mount on slurry pipes within a customer’s existing operation to provide valuable information about the elemental composition of the slurry. This kind of information permits real time process adjustments that result in improved quality, yield, energy consumption while extending the life of reserves, decreasing unplanned shutdowns, and extending the useful life of equipment. The non-invasive measurement is made on the entire process stream in real time. The SABIA Slurry Analyser system can also include closed loop real time process control with SABIA offering its own control software. Normally the customer is asked to provide a slurry consisting of about 30% solids at a consistent density flow rate. This can vary depending on the elemental parameter of interest and its concentration. The customer inserts a flanged, six foot section of HDPE pipe into their process stream. In turn the analyser, which has a clamshell construction bolts onto the six foot HDPE section. The customer brings power, normal 15amp AC service, and an Ethernet cable to the unit and the system is ready to go. The SABIA X1-XP Slurry Analysers represent a shift in thinking about the way slurries are analysed when compared to conventional systems which were sample based and relied on troublesome sampling systems and multiplexers. Because of this unique approach the SABIA Slurry Analyser’s easy to install on-pipe system is patented. The analyser works effectively on pipe sizes from six inches to twenty four inches. Successful applications have been demonstrated with installations in the production of nickel, phosphate, and gold. Please contact SABIA so we can help with your potential application.
SABIA X1-L STATIC ANALYSER
The X1-L Sample Analyzer for Coal and Cement – a unique tool.
A unique product in SABIA’s line of analyzers is the X1-L Static Sample Analyzer for coal and cement. This product line uses the same high performance detectors and electronics as the on belt LiNX family of analyzers that has been so successful in the cement and coal markets. The important difference is that the X1-L Static Sample Analyzer for coal and cement utilizes a one gallon sample obtained from anywhere in the plant the customer chooses. Whether the sample is from a cement operation, a coal operation or a minerals operation, the results are presented in the same way a LiNX on belt analyzer presents results to a customer. The results are displayed with an effective customer interface screen. Results can be obtained in as little as 10 minutes or as many as 30 or 60 minutes depending on what is most effective for the customer. In one application a customer uses the unit for a 3 to 4 minute analysis of rock from trucks coming from a cement quarry to determine if the load should go to the cement plant or to the aggregate plant. It can also be used to get a quick sense of the quality of the regions of a quarry to allow optimum plant results. Whether for cement, coal, or minerals the unit can be used for ongoing checks on processes to keep them under control and operating optimally. The system is safe to use even in a laboratory. An operator can be trained in 20 to 30 minutes in the operation. No sample preparation is required. To operate the unit the customer obtains a 1 gallon sample (enough to fill the pitcher shown), inserts it into the unit via the drawer shown and starts a tag for a predetermined period of time, for example 15 minutes. After 15 minutes the results are displayed to the customer on the screen shown and the customer can take the appropriate operational action as a result. This system has been installed in coal and cement.