DENSIT® High Performance Polymer Concrete
Densit®, a pioneer in Ultra High Performance Concretes was established in 1983. Densit® also specializes in the development, production and delivery of high-performance solutions for repair and protection of industrial equipment. Densit® product range is widely used in a number of industries including, steel, cement, paper and pulp, power plants, wind, marine and oil & gas. Densit® is a material combination of extremely high strength compounds providing superior protection against moderate to severe wear – available as both low and high temperature products, catering for process temperatures up to 400°C and 1200°C respectively.
CASE STUDIES
DENSIT® WEARFLEX 500
Densit® WearFlex 500 is a trowellable, two-component, high strength, dry mortar compound that provides superior protection against moderate to severe wear, catering for process temperatures up to 400°C (750°F).
Benefits
- High resistance to erosive and abrasive wear
- You can easily form any shape without vulnerable joints
- Seamless graduation in lining thicknesses
- Tolerates thermal shock
- Wear linings can be put to use after just 24 hours
Examples of plant equipment and system components lined with Densit® WearFlex:
Grinding mills for clinker, cement, slag and coal; pneumatic conveyor systems for cement, slag and coal; dust extraction equipment; static and dynamic separators; cyclones; flash; chutes, etc.
DENSIT® WEARFLEX 1000
Densit® WearFlex 1000 is a trowellable, one-component, high strength, ready mix that provides superior protection against moderate to severe erosive wear, catering for process temperatures up to 400°C (750°F).
Benefits
- Highly resistant to erosive and abrasive wear
- You can easily form any shape without vulnerable joints
- Seamless graduation in lining thicknesses
- Tolerates thermal shock
- Wear linings can be put to use after just 24 hours
Examples of plant equipment and system components lined with Densit® WearFlex:
Grinding mills for clinker, cement, slag and coal; pneumatic conveyor systems for cement, slag and coal; dust extraction equipment; static and dynamic separators; cyclones; flash; chutes, etc.
DENSIT® WEARFLEX 2000
Densit® WearFlex 2000 is a trowellable, one-component, high strength, ready mix that provides superior protection against heavy erosive wear, catering for process temperatures up to 400°C (750°F).
Benefits
- Highly resistant to erosive and abrasive wear
- You can easily form any shape without vulnerable joints
- Seamless graduation in lining thicknesses
- Tolerates thermal shock
- Wear linings can be put to use after just 24 hours
Examples of plant equipment and system components lined with Densit® WearFlex:
Grinding mills for clinker, cement, slag and coal; pneumatic conveyor systems for cement, slag and coal; dust extraction equipment; static and dynamic separators; cyclones; flash; chutes, etc.
DENSIT® WEARFLEX 2000 HT
Densit® WearFlex 2000 HT is a trowellable, one-component, high strength, ready mix that provides superior protection against heavy erosive wear, catering for process temperatures up to 1200°C (2190°F).
Benefits
- Highly resistant to erosive and abrasive wear
- You can easily form any shape without vulnerable joints
- Seamless graduation in lining thicknesses
- Tolerates thermal shock
- Wear linings can be put to use after just 24 hours
Examples of plant equipment and system components lined with Densit® WearFlex:
Grinding mills for clinker, cement, slag and coal; pneumatic conveyor systems for cement, slag and coal; dust extraction equipment; static and dynamic separators; cyclones; flash; chutes, etc.
DENSIT® WEARFLEX 3000
Densit® WearFlex 3000 is a trowellable, one-component, high strength, ready mix that provides superior protection against heavy erosive wear, catering for process temperatures up to 400°C (750°F).
Benefits
- Highly resistant to erosive and abrasive wear
- You can easily form any shape without vulnerable joints
- Seamless graduation in lining thicknesses
- Tolerates thermal shock
- Wear linings can be put to use after just 24 hours
Examples of plant equipment and system components lined with Densit® WearFlex:
Grinding mills for clinker, cement, slag and coal; pneumatic conveyor systems for cement, slag and coal; dust extraction equipment; static and dynamic separators; cyclones; flash; chutes, etc.
DENSIT® WEARCAST 2000
Densit® WearCast is a range of extremely high strength compounds providing superior protection against moderate to severe wear, mainly used for lining pipes, bends and other system components.
Densit® WearCast 2000 wear resistant linings provide superior protection against heavy erosive wear at temperatures up to 400°C (750°F).
Densit® WearCast 2000 is a castable one-component ready-mix delivered in 25 kg bags.
Examples of plant equipment and system components lined with Densit® Wearcast 2000:
Cyclone wet and dry, separators, slag and coal handling equipment; pneumatic conveyor systems for cement, fly ash, slag and coal; dust extraction equipment; static and dynamic separators; cyclones; flash; chutes, etc.
DENSIT® WEARCAST 2000 HT
Densit® WearCast is a range of extremely high strength compounds providing superior protection against moderate to severe wear mainly used for lining pipes, bends and other system components.
Densit® WearCast 2000 HT wear resistant linings provide superior protection against heavy erosive wear at temperatures up to 1200°C (2190°F).
Densit® WearCast 2000 HT is a castable one-component ready-mix delivered in 25 kg bags.
Examples of plant equipment and system components lined with Densit® Wearcast 2000:
Power plant burners, gasifiers, slag dryers, rotary dryers, calciners, high temperature cyclones, hot gas ductings, furnace feed chutes, tap launders, and many more.
DENSIT® WEARSPRAY 500
Densit® WearSpray is suitable for wear protection of large areas and system components with complex geometric shapes exposed to moderate to severe wear.
Densit® WearSpray can be sprayed both horizontally, vertically and overhead. Installation capacity can easily be more than 100m2 a day and a rebound loss of less than 1% of the material only.
Densit® WearSpray 500 wear resistant linings provide excellent protection against moderate wear at temperatures up to 400°C (750°F).
Examples of plant equipment and system components lined with Densit® WearSpray:
- Grinding mills for clinker, cement, slag and coal
- Pneumatic conveyor systems for cement, slag and coal
- Dust extraction equipment
- Static and dynamic separators
- Cyclones; flash; chutes etc.
DENSIT® WEARSPRAY 2000
Densit® WearSpray is suitable for wear protection of large areas and system components with complex geometric shapes exposed to moderate to severe wear.
Densit® WearSpray can be sprayed both horizontally, vertically and overhead. Installation capacity can easily be more than 100m2 a day and a rebound loss of less than 1% of the material only.
Densit® WearSpray 2000 wear resistant linings provide excellent protection against moderate wear at temperatures up to 400°C (750°F).
Examples of plant equipment and system components lined with Densit® WearSpray:
- Grinding mills for clinker, cement, slag and coal
- Pneumatic conveyor systems for cement, slag and coal
- Dust extraction equipment
- Static and dynamic separators
- Cyclones, Flash, Chutes, Etc.
